If you love the comforting taste of a classic baked potato, prepare to have your expectations exceeded! These **Grilled Twice-Baked Potatoes** take everything you adore about a traditional spud and elevate it with a smoky char and an irresistibly creamy, cheesy filling. Imagine perfectly tender potatoes, generously loaded with your favorite ingredients, then returned to the grill for a second round of smoky perfection. This double-bake method ensures a spectacularly crispy skin and a rich, flavorful interior that promises to be the star of any meal.

Grilled Twice-Baked Potatoes: Your Ultimate BBQ Side Dish
Some recipes are so good, you simply have to make them twice – and that’s precisely the magic behind these incredible Grilled Twice-Baked Potatoes! This isn’t just a clever name; it’s a culinary technique that delivers unparalleled flavor and texture. First, your potatoes are grilled to achieve that quintessential smoky aroma and tender interior. Then, they’re carefully scooped out, mixed with a decadent, easy-to-make filling, and finally, returned to the grill for a second bake. The result? A savory, cheesy treat with a beautifully crispy skin that will have everyone asking for more!
I often find myself raving about delicious dishes, but with this grilled twice-baked potato recipe, I truly mean it when I say it’s exceptional! These aren’t just a side dish; they can easily become the hearty centerpiece of any family dinner or backyard barbecue. The beauty of grilled twice-baked potatoes lies in their versatility and universal appeal. Kids and adults alike adore them, and the filling and toppings can be customized to suit any palate or dietary preference. Plus, who doesn’t love potatoes, especially when they’re transformed into something this spectacular?
Think of them as your beloved baked potatoes, but with an intensified flavor profile and an extra layer of deliciousness from the grill. The smoky char from the initial grilling session adds a depth that’s simply impossible to achieve in an oven. This cheesy, smoky potato recipe is destined to become a summer grilling staple, though it’s fantastic any time of year you crave robust, comforting food. Get ready to impress your family and friends with this elevated classic – a perfect potato side dish that’s sure to be a hit!

Why Choose Grilled Twice-Baked Potatoes? The Art of the Double Bake
You might be wondering, why go through the trouble of baking a potato twice, and especially on the grill? The answer lies in the incredible depth of flavor and texture that this method imparts. Traditional baked potatoes are delicious, but grilling them initially infuses a wonderful smoky essence that an oven simply can’t replicate. The first grill cook renders the skin perfectly crisp while making the interior incredibly tender and fluffy. This step also allows the skin to develop a beautiful char and a slightly chewy texture that contrasts wonderfully with the creamy filling.
The second “bake” (or grill in this case) is where the magic of the “twice-baked” concept truly shines. After carefully scooping out the fluffy potato flesh and mixing it with rich, creamy, and savory ingredients, you return it to its crispy skin “shell.” This allows all the flavors to meld beautifully, the cheese on top to melt into a golden, bubbly crust, and the entire potato to heat through evenly. It’s a process that ensures every bite is a harmonious blend of smoky, creamy, and wonderfully satisfying textures. The outer skin becomes a rustic, flavorful vessel for the decadent filling, making these grilled potatoes a truly unique and memorable dish. This isn’t just a meal; it’s an experience!
Key Ingredients for Irresistible Twice-Baked Potatoes & Smart Substitutions
Crafting the perfect Grilled Twice-Baked Potatoes starts with selecting quality ingredients that work together to create a symphony of flavors. Here’s what you’ll need, along with some suggestions for substitutions to make this recipe truly your own:
For the Perfect Grilled Potato Shell:
- Potatoes: 4 large Russet potatoes are highly recommended. Their high starch content makes them incredibly fluffy when cooked, creating the ideal texture for scooping and mixing. They also develop a beautifully crispy skin on the grill, which is crucial for the overall texture. If Russets aren’t available, other starchy varieties like Idaho potatoes can work well, though results may vary slightly. Always ensure they are thoroughly cleaned and scrubbed.
- Olive Oil: A generous coating of olive oil on the potato skin is crucial for achieving that desired crispy texture and contributing to the golden-brown finish. The oil also helps conduct heat, ensuring an even cook. Any neutral vegetable oil, such as canola or grapeseed oil, can be used as a substitute if olive oil is not preferred or available.
- Salt and Onion Powder: These basic seasonings are essential for enhancing the potato’s natural flavor during the initial grilling process. They penetrate the skin and begin to build the foundational taste that complements the smoky grill flavor. Garlic powder is an excellent addition here for an extra layer of savory depth, or a pinch of smoked paprika can amplify the grilled essence.
For the Creamy, Flavorful Filling:
- Potato Flesh: This is the heart of your filling! You’ll scoop out the tender, fluffy interior of your grilled potatoes, which will form the base that you’ll mix with all the other delicious ingredients before returning it to the potato skins.
- Salt, Onion Powder, and Ground Pepper: These seasonings are vital for flavoring the filling itself, ensuring that every bite is perfectly balanced. Adjust to your taste, adding more or less as desired. Freshly ground black pepper offers the best flavor.
- Chicken Broth: Regular or low-sodium chicken broth adds moisture and helps create that wonderfully creamy consistency in your filling without making it too heavy. For a richer, dairy-based creaminess, milk (whole or 2%) can be used as a fantastic substitute, or even a splash of heavy cream for extra indulgence. Vegetable broth can be used for a vegetarian option.
- Melted Butter: Butter is non-negotiable for flavor and richness! Salted butter is preferred for an extra punch, but unsalted works too – just be mindful of adjusting the additional salt in the filling. Ensure it’s fully melted for easy incorporation into the filling, allowing it to blend seamlessly.
- Sour Cream: A classic baked potato accompaniment, sour cream adds a delightful tang and contributes significantly to the filling’s creamy texture. Its slight acidity brightens the rich flavors. Greek yogurt (plain, full-fat) is a healthy and equally tangy alternative that works wonderfully. Softened cream cheese can also be used for an even richer, denser, and more indulgent filling.
- Bacon Bits: Crispy bacon bits add a fantastic savory crunch and depth of flavor that perfectly complements the smoky potatoes and creamy filling. While store-bought bacon bits are convenient, cooking and crumbling 8 strips of fresh, thick-cut bacon will undoubtedly elevate the taste to another level of deliciousness. For a vegetarian alternative, consider smoked paprika or plant-based bacon crumbles, or even toasted breadcrumbs for crunch.
- Shredded Cheese: The cheesy goodness! This recipe calls for 1-1/2 cups, divided between mixing into the filling and topping. Colby Jack is a popular choice for its excellent melt and mild flavor. However, feel free to experiment with other varieties:
- Mozzarella: For a super stretchy, mild cheese pull and gooey texture.
- Gouda or Smoked Gouda: Adds a nutty, slightly sweet, and distinct smoky dimension that pairs beautifully with the grilled potatoes.
- Pepper Jack: If you love a little heat, pepper jack provides a delightful spicy kick that can awaken the palate.
- Sharp Cheddar: A classic for robust, tangy cheese flavor that stands out.
- Monterey Jack: A great melting cheese with a very mild flavor, perfect if you want the other ingredients to shine.
Don’t be afraid to mix and match your favorite cheeses to create a unique and complex flavor profile!

Step-by-Step Guide: How to Make Grilled Twice-Baked Potatoes
Mastering these grilled delights is simpler than you might think, especially if you’re comfortable with your grill. Follow these easy steps to create perfectly tender, smoky, and creamy twice-baked potatoes that will be the highlight of your meal:
1. Prepare Your Grill for Indirect Heating
Start by setting up your barbecue for indirect heating. For gas grills, this means turning off the burner(s) directly beneath where the potatoes will sit and using adjacent burners to maintain heat. For charcoal grills, place coals on one side of the grill and cook the potatoes on the opposite side. Preheat your grill to a consistent 400°F (200°C) with the lid closed. Maintaining an even temperature is crucial for uniformly cooked potatoes and preventing burnt skins.
2. Prep Your Potatoes
Thoroughly wash your Russet potatoes under cold running water, scrubbing away any dirt or debris. Pat them completely dry with paper towels – this is an essential step for achieving that coveted crispy skin. Place the dry potatoes on a plate. Using a fork, carefully poke each potato 3 to 4 times all over; these small holes allow steam to escape during cooking, preventing the potatoes from bursting. Finally, generously coat each potato with olive oil, then sprinkle evenly with salt and onion powder, rubbing them in gently to ensure the seasonings adhere well to the skin.
3. First Grill: Cook Your Potatoes Until Tender
Place the prepped potatoes directly onto the preheated grill grates, ensuring they are in the indirect heat zone. Close the grill lid and cook for approximately 75 minutes. The exact cooking time can vary significantly based on the size of your potatoes, so always rely on an internal temperature reading for accuracy. The potatoes are done when their internal temperature reaches 205°F (96°C) when measured with a digital instant-read thermometer. You’ll also notice the skin feels crispy and the potato yields slightly when gently squeezed. Once cooked, carefully remove the potatoes from the grill and allow them to cool enough to handle comfortably (about 15-20 minutes). This cooling step is important for safety and easier handling.
4. Create the Irresistible Filling
Once the potatoes are cool enough to touch, carefully slice each one in half lengthwise. Using a spoon, gently scoop out the fluffy potato flesh into a large mixing bowl. Be careful to leave about a 1/8 to 1/4-inch border of potato attached to the skin; this helps maintain the potato shell’s integrity and prevents it from collapsing when stuffed. To the scooped potato flesh, add salt, onion powder, and ground pepper. Pour in the chicken broth (or milk) and the melted butter. Use a hand mixer (or a sturdy potato masher) to combine these ingredients until well blended and creamy, though the texture doesn’t need to be perfectly smooth at this stage; a few small lumps can add character. Next, fold in the sour cream, bacon bits, and 1 cup of your shredded cheese. Mix again until all ingredients are thoroughly combined and the filling is creamy and cohesive.
5. Stuff and Top the Potatoes
Carefully spoon the prepared filling back into the empty potato skins, mounding it generously. Don’t be shy – this is where the “loaded” aspect comes in! Distribute the filling evenly among the potato halves, creating an appealing, fluffy mound. Top each stuffed potato with a sprinkle of the remaining shredded cheese and extra bacon bits for a final flourish. This additional cheese will melt beautifully and create a golden crust. You can also add other desired toppings at this stage, such as finely chopped green onions or chives for color and freshness.
6. Second Grill: Melt, Heat Through, and Enjoy!
Arrange your stuffed potatoes on a sturdy half cookie sheet or a disposable aluminum pan. This makes it easier to transfer them to and from the grill and prevents any filling from falling through the grates. Place the pan directly onto the grill, again using indirect heat. Close the lid and cook for another 20 minutes, or until the cheese on top is beautifully melted, bubbly, and slightly golden, and the potatoes are heated through completely. Carefully remove from the grill using grill tongs and let them rest for a few minutes before serving. This brief resting period allows the filling to set slightly and prevents burns. Enjoy your doubly delicious, smoky, and cheesy Grilled Twice-Baked Potatoes!

Grilled Twice Baked Potatoes: Frequently Asked Questions
➡️ How long will leftovers remain fresh in the fridge?
Leftover Grilled Twice-Baked Potatoes can be stored in an airtight container in the refrigerator for up to 3 days. To reheat, you can place them on a baking sheet in a preheated oven at 350°F (175°C) for about 15-20 minutes, or until heated through. Alternatively, they can be reheated on the grill over indirect heat for a similar duration. They reheat wonderfully, regaining much of their original texture and flavor, making them a fantastic make-ahead option for busy schedules!
➡️ Can I freeze Grilled Twice Baked Potatoes?
Absolutely! Grilled Twice-Baked Potatoes freeze exceptionally well. For best results, freeze them *before* the second round of baking. Once the potatoes have been grilled once, filled, and cooled, wrap each individual potato tightly in aluminum foil. Then, place the foil-wrapped potatoes in an airtight freezer-safe bag or container to prevent freezer burn. They can be frozen for up to 2-3 months. When you’re ready to enjoy them, thaw them overnight in the refrigerator, then bake or grill them (wrapped in foil for the initial part of reheating, then unwrapped for the last 10 minutes to crisp the cheese) until heated through and the cheese is melted and bubbly.
➡️ Can I prepare Grilled Twice Baked Potatoes in advance?
Yes, this recipe is perfect for advance preparation, making meal prep a breeze! You can complete the first grilling step, scoop out the flesh, prepare the filling, and stuff the potato skins. After they’re stuffed, let them cool completely, then wrap them tightly in foil and store them in the refrigerator for up to 2 days. When you’re ready to serve, simply place the filled potatoes on the grill (or in the oven) and cook until heated through and the toppings are golden and bubbly. This significantly cuts down on day-of cooking time, allowing you more time to enjoy your guests or relax.
➡️ Can I use any type of potato for this recipe?
While you can certainly experiment with different potato varieties, the Russet potato is undeniably the best choice for Grilled Twice-Baked Potatoes. Its high starch content is crucial for creating a light, fluffy interior that’s easy to mash and blend into a creamy filling without becoming gummy. Additionally, Russets develop a wonderfully crispy skin when grilled, which is essential for the texture contrast in this dish. Other varieties like Yukon Gold are creamier but might not give you the same fluffy interior or robust, crispy skin on the grill.
➡️ Can I make Grilled Twice Baked Potatoes without a grill?
If you don’t have access to a grill, you can still enjoy delicious Twice-Baked Potatoes by using your oven, though they won’t have the smoky flavor. For the first bake, preheat your oven to 400°F (200°C) and bake the olive oil and salt-rubbed potatoes directly on the oven rack until tender (about 60-75 minutes, or until internal temperature is 205°F). For the second bake, after filling, place the stuffed potatoes back into the oven at 375°F (190°C) for 15-20 minutes, or until the cheese is melted and bubbly. For extra crispiness, you can broil them for the last 2-3 minutes, watching carefully to prevent burning.
➡️ Can I add different toppings?
Absolutely! One of the best aspects of Grilled Twice-Baked Potatoes is their incredible versatility when it comes to toppings. Feel free to unleash your creativity and personalize your potatoes! Popular and delicious options include finely chopped green onions or chives for freshness, minced garlic for an aromatic punch, diced tomatoes for a burst of acidity, or sliced jalapeños for a spicy kick. For a heartier meal, consider adding crumbled cooked sausage, shredded pulled pork, grilled chicken, or even a dollop of chili. A drizzle of your favorite hot sauce or a tangy barbecue sauce can also elevate the flavor profile, offering endless possibilities for customization.

Other Delicious Potato Recipes You May Enjoy
- Classic Crispy Potato Skins
- Creamy Red Potato Salad
- Hearty Loaded Potato and Chicken Casserole
- Effortless Slow Cooker Baked Potatoes
- Comforting Creamy Potato Soup
Grilled Twice Baked Potatoes
By Jamie Sherman
Deliciously cheesy Grilled Twice Baked Potatoes, a mouthwatering twist on a classic favorite. This potato side dish will be a hit all summer!
Prep Time: 15 mins
Cook Time: 1 hr 45 mins
Cooling Time: 1 hr (for potatoes after first grill)
Total Time: 3 hrs
Servings: 8 servings
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Equipment
- Digital Instant Read Food Thermometer
- Quarter Sheet Pan (or disposable aluminum pan)
- Grill Tool Set
- Gas Grill (or charcoal grill)
- Large Mixing Bowl
- Hand Mixer or Potato Masher
Ingredients
For the potatoes:
- 4 large Russet potatoes, cleaned
- 2 tablespoons olive oil (or any neutral vegetable oil you prefer)
- ½ teaspoon salt
- ½ teaspoon onion powder
For the twice-baked potato filling:
- Potato flesh (from the 4 large potatoes, scooped out)
- ½ teaspoon salt
- ½ teaspoon onion powder
- ¼ teaspoon ground pepper
- ½ cup low-sodium chicken broth or milk
- ¼ cup salted butter, melted (approximately ½ stick)
- 1 cup sour cream
- ½ cup bacon bits (more for topping, or use 8 cooked and crumbled bacon strips)
- 1-1/2 cup shredded cheese, divided (e.g., Colby Jack, Mozzarella, Gouda, Smoked Gouda, or Pepper Jack)
Instructions
- Set your BBQ for indirect heating and preheat to 400°F (200°C) with the lid closed to ensure an even temperature.
- Wash the potatoes thoroughly, then pat them completely dry. With a fork, poke each potato 3 to 4 times across its surface. Coat them generously with olive oil, then sprinkle evenly with salt and onion powder, rubbing gently.
- Place the potatoes directly on the preheated grill (in the indirect heat zone). Close the grill and cook for approximately 75 minutes, or until the internal temperature reaches 205°F (96°C) using a digital thermometer. Cooking time may vary with potato size. Remove from grill and let them cool for at least 15-20 minutes, or until cool enough to handle.
- Once cool enough, slice each potato in half lengthwise. Carefully spoon out the fluffy potato flesh into a large mixing bowl, leaving about 1/8 to 1/4-inch of potato attached to the skin to maintain its structure.
- To the scooped potato flesh, add salt, onion powder, and pepper. Pour in the chicken broth (or milk) and the melted butter. Mix with a hand mixer (or a sturdy potato masher) until well combined and creamy. The texture doesn’t need to be perfectly smooth.
- Add the sour cream, ½ cup of the bacon bits, and 1 cup of the shredded cheese to the potato mixture. Mix again until all ingredients are well combined and the filling is smooth and cohesive.
- Carefully spoon the potato mixture back into the empty potato skins, mounding it generously. Top each stuffed potato with the remaining ½ cup of shredded cheese and additional bacon bits if desired.
- Place your stuffed potatoes on a half cookie sheet or a disposable aluminum pan and set them directly on the grill (indirect heat).
- Cook for another 20 minutes, or until the cheese on top is beautifully melted, bubbly, and slightly golden, and the potatoes are heated through completely.
- Carefully remove from the grill and let them rest for a few minutes before serving. Enjoy your doubly delicious, smoky, and cheesy Grilled Twice-Baked Potatoes!
Notes
- Cooking time for the initial grill is highly dependent on potato size. Using an instant-read thermometer to check for an internal temperature of 205°F (96°C) is the most accurate method. The skin should feel crispy, and the potato tender when gently squeezed.
- When scooping out the potato flesh, be gentle to avoid damaging the skin. Leaving a small border (1/8 to 1/4-inch) of potato flesh inside the skin helps maintain its structure and prevents tearing during stuffing and the second grill.
Nutrition Facts
Serving Size: 1 potato half
Calories: 379kcal
Carbohydrates: 39g
Protein: 11g
Fat: 20g
Saturated Fat: 9g
Polyunsaturated Fat: 3g
Monounsaturated Fat: 7g
Trans Fat: 0.2g
Cholesterol: 38mg
Sodium: 665mg
Potassium: 850mg
Fiber: 4g
Sugar: 2g
Vitamin A: 406IU
Vitamin C: 11mg
Calcium: 107mg
Iron: 2mg
Nutrition information is automatically calculated and should be used as an approximation.
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